Facility
Production system
Manufacturing process
Reduced lead time with integrated production
We can provide an integrated production system from raw material procurement, rough forming,
machining, heat treatment, grinding, assembly to inspection. This system and our technology enable us to meet variou requests from customers. We can also support the traceability of work procedures, inspection reports, etc. We will contribute to shortening the overall lead time, such as modularization for each function, frequent orders, small lot production, less preparation, etc.
Fusion of technology transfer and cutting-edge equipment
We strive to train young engineers and pass on the technology so that we will not lose the technical know-how of precision parts manufacturing that we have accumulated for many years. We are also investing in cutting-edge equipment so that we can foresee customer needs and social trends, while improving productivity which enables high-mix low-volume production.
01 Rough material
● Deformed drawing material
● Metal powder injection molding (MIM)
● Cold forging
● General steel
● Precision casting (lost wax)
02 Design program
● CAD
● CAM
03 Machining
● Vertical/Horizontal machining center
● Vertical/Horizontal milling machine
● Wire-cut electric discharge machine
● Precision surface grinder
● NC electric discharge machine
● CO2 laser processing machine
04 Heat treatment
● Drip feed gas carburizing and quenching furnace
● Vacuum heat treatment
● Tempering treatment furnace
05 Grinding
● High-speed plane processing (lapping) machine
● Flow type barrel polising machine
● Shotblasting machine
● Buff finishing machine
● Centrifugal barrel grinder
● Honing machine
06 Surface treatment
● Electroless nickel plating
● Laser marker
● Hard chrome plating
● Black oxide coating
● Various plating
● Tufftriding (Salt bath soft nitriding)
07 Assembly work
● Unit assembly and adjustment work for various devices
08 Quality inspection
● Coordinate measuring machine
● Microheight
● Hardness measuring instrument
(Rockwell/Vickers/Micro-Vickers)
● Superficial Sclerometer
● Image dimension measuring machine
List of production facility
We own and update various machinery and equipment to meet any request from our customers.
If necessary, we may make our own tools in-house. Our engineers are constantly striving to improve both software and hardware, and have realized the inheritance of excellent technology.
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Machining center
Equipment
Maker
Model
No.
5-axis machining center
Matsuura Machinery Corporation
MX-420
1
Vertical machining center
Matsuura Machinery Corporation
V.PLUS-550, etc
5
Horizontal machining center
Matsuura Machinery Corporation
H.PLUS-300
ES450H, etc
10
CNC tapping center
Brother Industries, Ltd.
TC-2SD-N, etc
10
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Electric discharge machine
Equipment
Maker
Model
No.
Wire-cut electric discharge machine
Mitsubishi Electric Corporation
MV1200R, etc
9
Die-sinking electric discharge machine
Mitsubishi Electric Corporation
NC-M35-C6
3
Matsuura Machinery H.PLUS-300
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Laser processing machine
Equipment
Maker
Model
No.
CO2 laser processing machine
Mitsubishi Electric Corporation
ML2512HV2-R-13XF
1
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Grinder
Equipment
Maker
Model
No.
Precision surface grinding machine
Okamoto Machine Tool Works, Ltd.
PSG-52DX, etc
6
Rotary surface grinding machine
Amada Co., Ltd.
SS-500
1
Mitsubishi Electric ML2512HV2-R-13XF
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Heat treatment
Equipment
Maker
Model
No.
Drip feed gas carburizing and quenching furnace
Oriental Engineering Co.,Ltd.
UBE-50
1
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CAD／CAM
Equipment
Maker
Model
No.
CAD / CAM
CAMBRIO
Gibbs CAM
2
CAD / CAM
OPEN MIND
hyperMILL
1
CAD / CAM
Mitsubishi Electric Corporation
MS 20
1
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Measuring equipment
Equipment
Maker
Model
No.
Coordinate measuring machine
Tokyo Seimitsu Co., Ltd.
XYZAX AXCEL
1
Coordinate measuring machine
Keyence Corporation
XM-T1000
1
Image dimension measuring machine
Keyence Corporation
M-6225T
1
Vickers sclerometer
Akashi Seisakusho, Ltd.
AVK-A
1
Micro Vickers hardness tester
Matsuzawa Co., Ltd.
MHF1
1
Rockwell hardness tester
Akashi Seisakusho, Ltd.
HR-522
1
Keyence XM-T1000